Flow Chart Of Softener Spots Removing Process From The Dedicate Fabric

Softener Spots

Removal of softener spot from the Fabric is a washing process, which is done in the dyeing bath. A softener spot is a dyeing fault which is occurred during the application of softener to the fabric in a dyeing bath or de-watering machine. When this type of fault is found in a dyed fabric then it needs to make free the dyed fabric from the softener spots.

Generally, acid wash is done for removing softener spots from the fabric. It is an offline quality assurance system. When this type of fabric fault is found in the finishing section then it sends for an acid wash in the dyeing section. In the following way, softener spots can be removed from the dyed fabrics.

Softener Spots Removing Process From The Dedicate Fabric

Flow Chart Of Softener Spots Removing Process From The Dedicate Fabric

The following is the process sequence of softener spots removing process in the dyeing mill. They are-

Dyed fabrics are supplied to the dyeing section

The required amount of water-filled

The fabric was loaded and run for 10 min.

Drain

The required amount of water filled

Acetic acid was added for 5 min.

The wetting agent was added for 5 min.

Run for 10 min. at 700 C

Rinse for 15 min.

Drain

The required amount of water-filled

Acetic acid added for PH– controlled

Check PH at 4.5

Enzyme added

Run for 1 hrs

Shade check

Rinsing for 10 min.

Anti-crease was added for 5 min.

Leveling agent added for 5 min.

Run for 20 min at 800 C

Rinsing for 10 min.

Acetic acid added for PH– controlled

Check PH at 6.5

Softening agent injected

Run for 10 min. at 500 C

Unload the Fabric

In sum, the Quality control department of the industry should be aware of the dyeing faults and give proper decisions to remove the faults.

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