Objectives And Importance Of Warping

What Is Warping?

In textile language, warping is defined as the parallel winding of yarn from a cone or cheese package onto a warp beam. It is needed to confirm that the warp beam is made from good warp yarn; otherwise, weaving performance will be hampered. So it needs to be required to provide a good warp beam. A faulty weaver beam is one of the causes of waste in the weaving section.

Warping is the first step in the fabric manufacturing process. After winding, the warping process is done to make a weaver beam. A weavers beam is produced from a set of yarns of the same or different count. In most cases, we see that different yarn counts are used for making sacking fabrics in jute mills. But most of the fabrics are produced from the same yarn count. It is noted that all requirements depend on the fabric structure. The production of Weaver’s beams depends on the fabric structure. Fabric structure plays an important role in the fabric manufacturing process.

Objectives of Warping

The following are the most common objects used for warping:

• Firstly, to wound up a fixed length of yarn onto a warp beam.
• Secondly, to increase the weavability of yarn,.
• Thirdly, it is used to increase the quality of yarn.
• After that, make a re-usable small package.
• Therefore, it is used to make a convenient yarn sheet for the next sizing process.
• Then, to increase the production,.
• Lastly. to make the next process dynamic.

Importance of Warping

The warping process plays an important role in fabric manufacturing. The following are the most common reasons for warping:

1. Warp beams are constructed by warping.
2. Parallel yarn sheets are constructed by this process.
3. Predetermined yarns are wound into the yarn package.
4. Small packages are combined by this process.
5. A long length of warp yarn is found in this process.
6. Various yarn faults, like thick and thin places and larger knots, are modified by this process.
7. Small packages become re-usable through this process.
8. Warping accelerates the next sizing process.

So, warping is important for accelerating the next sizing process.