Cotton fiber is the most commonly used natural fiber all over the world. Cotton fibers spin for producing yarn for facilities fabric manufacturing. The different spinning process is applied to cotton spinning. Carded yarn manufacturing is one of them. Carded yarn is courser than combed yarn but finer than rotor yarn. So, we need to get knowledge about the carded yarn manufacturing process.
Process Flow Chart of Carded Yarn Manufacturing
The following is the carded cotton yarn manufacturing process. They are-
Fiber/Bale → Blow Room → Lap/Chute
Lap/Chute → Carding → Sliver (Carded)
Carded Sliver → Draw Frame → Sliver (Drawn)
Drawn Sliver → Simplex → Rove
Rove → Ring Frame → Yarn
This is the full process chart of carded yarn manufacturing. After the ring frame; produced yarns are winded in cone form. In reeling, a hank of yarn is produced from cone form. 10 pounds weighted bundle is formed by the hank. By that’s bundle 400 pounds weighted final bale is formed.
After producing carded yarn; we can use it for making any type of fabric.
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