Apparel Manufacturing Process Flow Chart

Apparel

The process of making a garment according to the pattern with the desired design and style is called apparel manufacturing. Apparel is the final achievement of textile processing, which started with fiber as a raw material for finished goods. After completing spinning, weaving, and wet processing, the materials are ready for apparel manufacturing. Apparel is generally made from dyed or printed fabrics.

Flow Chart of Apparel Manufacturing Process

Apparel is produced in a sequence that is either manually controlled or computerized. Basically, the apparel manufacturing process starts at the time of order receipt from the buyer. Additionally, a flow chart of the apparel manufacturing process is essential for garment manufacturing for smooth shipment according to the buyer’s requirements. Therefore, strong supervision and quality assurance are a must in every stage of apparel manufacturing. As a result, it is possible to convert the raw materials into wearable clothing. Moreover, different luxury and cozy and fashionable woven, knitted, shirts, pants, ladies’ wear, suits, and loungewear clothing are made in the apparel manufacturing process.

Sequence of the Apparel Manufacturing Process in the Garment Industry:

The following are the steps of the garment production process:

Design/ Sketch

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Pattern Design

↓

Sample Making

↓

Production Pattern

↓

Grading

↓

Marker Making

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Fabric Spreading

↓

Fabric Cutting

↓

Sorting/ Bundling

↓

Sewing / Assembling

↓

Garment Inspection

↓

Pressing/ Finishing

↓

Final Inspection

↓

Packaging

↓

Cartooning

↓

Dispatch to Buyer or Retailer

Above all is the flow chart of the garment manufacturing process in the clothing industry, but these are the basic functions of clothing making. The details of each section are as follows:

Design/ Sketch:

The buyer of the apparel sends the design or sketch to the merchandiser while this process is performed both manually and by using a computer. Therefore, the buyer sends the technical sheet and artwork of the order to the merchandise after placing an order.

Pattern Design:

The pattern of each garment style is surely made by following the technical sheet and artwork. Thereupon, pattern design is performed both manually and by using a computerized method.

Sample Making:

The sample-making is an important task because it needs to be accurate as to the detailed instructions about the style of that garment. After that, it’s sent to the buyer manually to rectify and approve.

Production Pattern:

The merchandise formerly sent the approved sample for bulk production to the production unit. Therefore, the production pattern is made both manually and by using the computer.

Grading:

Basically, the buyer suggests the size ratio of that order during order confirmation. In fact, it is important to grade according to the buyer’s instructions when carrying out both manual and computer-based systems.

Marker Making:

A marker is a very thin piece of paper that contains all the parts of a particular garment when used to make the cutting process easy. Moreover, the waste ratio also varies depending on the marker. So, it should be accurate to get the maximum efficiency of the marker. Therefore, marker-making is performed both manually and by using the computer.

Fabric Spreading:

After marker making, the fabric is also spread inlay form to cut it properly. When a manual or computerized method is used for fabric spreading,.

Fabric Cutting:

At the same time, fabric cutting is important to cut according to the markings of garments after fabric spreading. Meanwhile, a manual method or a computerized method is used for the fabric cutting process.

Sorting or bundling:

Fabric cutting parts are sorted out or bundled before being sent into sewing sections. By the same token, it is a manual process of processing.

Sewing:

Different sewing machines are used to sew all the parts of a garment to make a complete garment. However, the sewing process can be performed manually or with an automatic sewing machine.

Garments Inspection:

Garment inspection is a must here, surely, to make fault-free garments after completing the sewing operations. When the manual method is used for garment inspection,

Pressing or ironing:

Pressing or ironing is important in the finishing section of the garment industry when steam is used for garment pressing. Moreover, this process is a manual method.

Final Inspection:

Identically, a final inspection is performed here according to the buyer’s specifications before packing the complete garments. Presently, the final inspection is performed manually.

Garments Packing:

After a final inspection of the complete garment, it becomes ready for packing. When the complete garments are packed here by using the buyer’s instructed poly bag and others, garment packing is performed manually.

Cartooning:

After packing the garments, they need to be preserved in a cartoon by following the buyers’ instructions to minimize the damage to the garments. This is indeed a manual method.

Shipment:

At last, complete apparel becomes ready for shipment to the buyer’s destination. Different terms and conditions are involved in the shipment process. Moreover, merchandise manages all the tasks with the buyer for a smooth shipment process.

Significantly, the garment manufacturer should ensure the worker’s and employee’s safety in the workplace, as well as compliance issues. However, they can apply 5S, Kaizen, TQM, TPM, and other improving techniques for better production and profitability. Some garment and textile industries are following the environmental safety issue, and as a result, they have been awarded green factory awards with LEED certificates.

In sum, the sequence of apparel manufacturing is controlled by modern technology. In fact, different types of software are used in the garment industry. A huge investigation is needed at every step of processing.

Finally, one should have basic knowledge about the flow chart of the garment manufacturing process.