Apparel | Apparel Manufacturing Process Flow Chart

Apparel

The process of making a garment according to the pattern with desired design and style is called apparel manufacturing. Apparel is the final achievement of textile processing, which started with fiber as a raw material for finished goods. After completing spinning, weaving, wet processing; the materials are ready for apparel manufacturing. Apparel is made generally from dyed or printed fabrics.

Flow Chart of Apparel Manufacturing Process

Apparel is produced in a line of sequence, which is either manually controlled or computerized. Basically, the apparel manufacturing process starts at the time of order receiving from the buyer. Additionally, a flow chart of the apparel manufacturing process is essential for garment manufacturing for smooth shipment according to the buyer’s requirement. Therefore, strong supervision and quality assurance are a must in every stage of apparel manufacturing. As a result, it is possible to convert the raw materials into wearable clothing. Moreover, different luxury and cozy and fashionable woven, knitted, shirts, pants, ladies’ wear, suits, loungewear clothing are made in the apparel manufacturing process.

Flow Chart of Apparel Manufacturing Process in Garment Industry:

The following is the flow chart of the apparel manufacturing process. They are-

Design/ Sketch

↓

Pattern Design

↓

Sample Making

↓

Production Pattern

↓

Grading

↓

Marker Making

↓

Fabric Spreading

↓

Fabric Cutting

↓

Sorting/ Bundling

↓

Sewing / Assembling

↓

Garment Inspection

↓

Pressing/ Finishing

↓

Final Inspection

↓

Packaging

↓

Cartooning

↓

Dispatch to Buyer or Retailer

Above all are the flow chart of the garment manufacturing process in the clothing industry but this is the basic process sequence. The details of each section are as follows.

Design/ Sketch:

The buyer of the apparel sends the design or sketch to the merchandiser while this process performs both manually or by using the computer. Therefore, the buyer sends the technical sheet and artwork of the order to the merchandise after placing an order.

Pattern Design:

The pattern of each garment style is surely made by following the technical sheet and artwork. Thereupon, pattern design performs both manually or by using a computerized method.

Sample Making:

The sample making is an important task because it needs to be accurate as to the detailed instruction about the style of that garment. After that, it’s sent to the buyer manually to rectify and approve.

Production Pattern:

The merchandise formerly sends the approved sample for bulk production in the production unit. Therefore, the production Pattern Makes both manually or by using the computer.

Grading:

Basically, the buyer suggests the size ratio of that order during order confirmation. In fact, it is important to grade according to the buyer’s instruction when it carries out both manually or computer-based system.

Marker Making:

A marker is a very thin paper that contains all the parts of a particular garment when uses to make the cutting process easy. Moreover, the wastage ratio also varies depending on the marker making. So, it should be accurate to get the maximum efficiency of the marker. Therefore, marker making performs both manually and by using the computer.

Fabric Spreading:

After marker making, the fabric is also spread inlay form to cut it properly. When a manual or computerized method uses for fabric spreading.

Fabric Cutting:

At the same time, fabric cutting is important to cut according to the marker of garments after fabric spreading. Meanwhile, a manual method or a computerized method uses for the fabric cutting process.

Sorting or Bundling:

Fabric cutting parts sort out or make bundling before sending these into sewing sections. By the same token, it is a manual process in the processing.

Sewing:

Different sewing machine uses to sew all the parts of a garment to make a complete garment indeed. However, the sewing process performs manually or with an automatic sewing machine.

Garments Inspection:

Garment inspection is a must here surely to make fault-free garments after completing the sewing operations. When the manual method uses for garments Inspection.

Pressing or Ironing:

Pressing or ironing is important in the finishing section of the garment industry when steam is used for garment pressing. Moreover, this process is a manual method.

Final Inspection:

Identically, a final inspection performs here according to the buyer’s specification before packing the complete garments. Presently, the final Inspection performs manually.

Garments Packing:

After a final inspection of the complete garment, it becomes ready for packing. When the complete garments packs here by using the buyer’s instructed poly bag and others. Markedly, garment packing performs manually.

Cartooning:

After packing the garments it needs to preserve in a cartoon by following the buyers’ instructions to minimize the damage to the garments. This is a manual method indeed.

Shipment:

At last, complete apparel becomes ready for shipment to the buyer’s destination. Different terms and conditions are involved in the shipment process. Moreover, merchandise manages all the tasks with the buyer for a smooth shipment process.

Significantly, the garment manufacturer should ensure the worker’s and employee safety in the workplace also compliance issues. However, they can apply 5S, Kaizen, TQM, TPM, and other improving techniques for better production and profitability. Some garments and textile industries are following the environmental safety issue as a result they become awarded green factory awards with LEED certificates.

In sum, the sequence of apparel manufacturing control by modern technology. In fact, different types of software are used in the garments industry. A huge investigation needs in every step of processing significantly.

Finally, one should have bast knowledge about the flow chart of the apparel manufacturing process.