Tag Archives: Textile Machineries

Textile Compactor | Functions And Checking Parameter Of Tubular And Open Compactor

Compactor machines are two types. They are-

  1. Tubular compactor
  2. Open compactor

Tubular compactor is used after hydro-extractor, de-watering and dryer. By the compactor machine, compacting is done for control the shrinkage of the fabric. Here, different types of off line quality of the fabric are measured.

Open compactor is used for compacting the open form fabric. Here, slitting machine is used for open the fabric from the tubular form.

Functions of tubular compactor: Following objectives are achieved by the tubular compactor. They are-

  1. Shrinkage of the fabric is controlled by the compactor.
  2. Fabric width is controlled by the compactor.
  3. GSM of the fabric is adjusted by the compacting.
  4. Fabric smoothness is achieved by the compactor.
  5. Heat setting of fabric for Lycra is done by tubular compactor.

Checking Parameters: Following parameters check in compactor machine.

  1. Shade Check: Shade of the compacting fabric is checked in the delivery side of the machine. The operator collects the fabric and compare the shade of the fabric with the buyer’s approved swatch.
  2. Width Check: Operator measures the width of the fabric with the measuring tape and compares it with the buyer’s requirement.
  3. Weight Check: Weight of the fabric is determined by GSM check. Operator checks the GSM of the fabric by GSM cutter and electric balance.
  4. Edge Line Checking: Two edges of the fabric is check in delivery side. If any fix line is identified, which normally occurs from the expander it should be connected.
  5. Design and Slanting: Operator checks design and slanting of the fabric in the delivery side of the machine.
  6. Fabric Faults: Various types of fabric quality are measured in the delivery side of the fabric.

Compactor Machine: Here, I have present tubular and open compactor with its specification. The figure which is mentioned here it is changeable depending on the demand.

Brand name Ferraro
Model no. Comptex/Fv200
Manufacturing country Italy
Speed range 16-35 m/min
Temperature 110-145C
Used utilities Electricity, Compress air, Steam
Production capacity 8 ton/day
Maximum width 52”
Minimum width 16”
Applied for Tube width

Another, Open Compactor:

Brand name Ferraro
Model no. Comptex/Fv200
Manufacturing country Italy
Speed range 13-22 m/min
Temperature 110-140C
Used utilities Electricity,Compress air,Steam
Production capacity 4 ton/day
Maximum width 86”
Minimum width 36”
Applied for Open width

So, we should be careful about the fabric faults. If any faults found in the fabric then we should adjust the machine parameter as per requirement.

Textile Dryer | Drying Machine Parameter Set Up For Relax Dryer

In textile finishing unit; dryer uses for dry the knit, woven fabrics and dyed yarn. But the drying process and drying mechanism of yarn and fabrics is different from one to another. In dryer, drying and curing is done as per required.

Drying: The main functions of a textile dryer is to dry the textile fabrics. Drying is defined as a process where the liquid portion of the solution is evaporated from the fabric.

Curing: Curing can be defined as a process following addition of a finish to the textile fabrics, in which materials are heated for a certain time in elevated temperature to effect a chemical reaction. This curing operation is most common in finishing of the printed goods.

Considering points for selecting relax dryer: Following points should consider during buy a dryer.

  1. Heating methods: The textile fabrics may be heated by gas burner or steam.
  2. Chamber: Number of chamber.
  3. Burner: Number of burner.

Drying Machine Parameter Set Up For Relax Dryer: Here I have given two relax dryer machine parameter.

Ruckh Relax Dryer (Germany):

Machine Parameter Set-Up value
 

Temperature value

100oc – 120oc for white shade

120oc – 130oc for light shade

130oc – 140oc for dark shade

150oc – 170oc for curing

Blower fan setting Auto
Exhaust fan setting Auto
Machine speed 3-35 m/min; depends on quality of fabric.
Over feed 0-40%; depends on fabric consumption.
Width of expreader setting 45-114 cm; depends on the required width of fabric.
Burner gas pressure 10-15 m bar.

 

Another, Santex Relax Dryer (USA):

Machine Parameter Set-Up value
Temperature value 100oc – 110oc for white shade

110oc – 120oc for light shade

120oc – 130oc for dark shade

 

Blower fan setting Push button switch on
Exhaust fan setting Push button switch on
Machine speed 1-12 m/min; depends on quality of fabric.
Over feed 0-45%; depends on fabric consumption.

Now a day, China and India manufactures various type of textile dryer which is standard in quality also cheap in price.

Slitter Machine || Functions Of Different Parts Of A Slitter Machine

Slitter machine is used for tubular knit fabric to make it in open form. In open form fabric finishing line; slitter machine is used after hydro-extractor, de-watering and drying machine.

Slitting is a process that is applied for cutting the tubular fabric through the intended break Wales line on lengthwise direction prior to stenter processing. During slitting, it is required to be aware about the cutting line otherwise, fabric faults can be occurred there.

Objectives of Slitting: Following objectives are achieved by the slitting machine.

  • To open tube fabric according to specific needle mark.
  • To prepare the fabric for next stentering process.

Slitter Machine parts and their functions: Following are the main machine parts and their functions.

  1. Rotary Blade: Rotary blade is used for cutting the fabric through break Wales line.
  2. Ring: Ring is use to help the cutting process.
  3. Guide Roller: After slitting, plaiting of the fabric is done. Guide roller guides the fabric to plaiting.
  4. Plaiting: Open fabric is make plait by plaiting.
  5. Sensor: Sensor is used for identify the specific Wales line. It makes sense for cutting through break Wales’s line.

Checking Parameters: Following parameters are checked after slitting.

  1. Cutting Line Check: Fabric cutting line is checked by the operator of the slitting machine. Operator checks that the rotary blade cut fabric through break Wales’s line or not.
  2. Bow and Slant check: Bow and slant is checked in the delivery side of the machine by the operator.
  3. Fabric Faults: Various fabric faults also checked in slitting process.

Different branded slitter machine is available in the market. So, choose your required one and perform your slitting operation.