Category Archives: Wet Processing Technology

Process Flow Chart Of Water Treatment Plant (WTP) || WTP For Textile Industry

Water treatment plant (WTP) is necessary for every wet processing industry. In case of textile wet processing; water is required for dyeing, printing, finishing as well as garment washing. We know water is two types; hard water and soft water. The water which is collected from up of the soil or under the soil it may contains different chemical substances which makes the water hard. That hard water is not suitable for the wet processing. For this reason, it is required to purify the hard water. After purification by the water treatment plant, water becomes ready for the next wet process.

Process Flow Chart of Water Treatment Plant (WTP): The flow chart for water treatment plant is given below.

Hard Water Store Tank

Stone Filter

Carbon Filter

Resin Filter

Soft Water Store Tank

Delivery Pump

Water Softening: There is an ion exchange method by which hardness of water is removed. After removing the hardness, water becomes soft and following parameters are maintained for considering a soft water. Here, I have present the standard for soft water.

Standard Water Quality for Dye House:

Parameter

Permissible concentration

Color

Color less

Smell

No bad smell

Water Hardness

<5 ppm

PH value

7-8 (Neutral)

Dissolve solid

< 1 ppm

Inorganic salt

< 500 ppm

Iron(Fe)

< 0.1 ppm

Manganese(Mn)

< 0.01 ppm

Copper (Cu)

<0.005 ppm

Nitrate(NO3)

< 50 ppm

Nitrate(NO2)

< 5 ppm

So, before processing, a textile engineer should ensure the quality of soft water.

Water Hardness | Effect Of Hard Water In Textile Industry

Water is the main running substances for wet processing of the textile industry as well as other manufacturing industry. The water which is in the environment that contains lots of impurities which required to purifying before use. By the purification, natural water becomes suitable for process.

Water for a textile plant may come from various sources. These include surface water from rivers and lakes, and subterranean water from wells. In most of the textile industries, they collect water from Underground. Natural and pretreated water may contain a variety of chemical species that can influence textile wet processing in general, and dyeing in particular.

The various salts present in water depend on the geological formations through which the water has flowed. These salts are mainly the carbonates (CO32-), hydrogen carbonates or bi-carbonates (HCO3-), Sulphates (SO42-) and chlorides (Cl) of calcium (Ca2+), magnesium (Mg2+). Although calcium and magnesium carbonates in limestone are relatively insoluble in water. So in this reasons, water hardness can be divided into two ways. They are-

1. Temporary Hardness:  Ca(HCO3)2 , Mg(HCO3)2 , Fe(HCO3)2.

2. Permanent Hardness:  CaCl2, CaSO4, Ca (NO3)2, MgCl2, MgSO4, Mg (NO3)2.

Effect of Hard Water in Textile Industry: This water hardness causes some serious consequences in a textile dyeing and finishing industries and these are

  • Precipitation of soaps.
  • Redeposit ion of dirt and insoluble soaps on the yarn or fabrics being washed, this can cause yellowing and lead to uneven dyeing and poor handle.
  • Precipitation of some dyes as calcium and magnesium salts.
  • Scale formation on equipment and in boilers and pipelines.
  • Incompatibility with chemicals in finishing recipes and so on.

Hardness expressed by parts per million (ppm) of CaCO3 which is standard hardness scale and it is also called American hardness. The hardness of raw water is 100 ppm or more. To use it in dyeing and in boiler this water must need to soft & foreign materials needs to remove.

Organ Gram Of Dyeing And Finishing Textile Industry

Dyeing and finishing are the combined section of textile industry. This dyeing and finishing industry could be based on Yarn, Knitted or Woven fabrics. Generally, finishing is done after dyeing process. After finishing, materials are sending to garments or printing section for further operation. In every organization there have a managerial system which control the whole process. There have various sections in an industry. Every section is related to the production and its assistance.

Organ gram Of Dyeing and Finishing Textile Industry: The dyeing and finishing textile industry is run by the following managerial system.

Chairman

Managing Director (MD)

Executive Director (ED)

Director (Production/ Finance)

General Manager (GM)

Deputy General Manager (DGM)

Assistant General Manager (AGM)

Manager (Dyeing/Finishing)

Assistant Manager (Dyeing/Finishing)

Senior Production Officer (SPO)

Production Officer (PO)

Assistant Production Officer (APO)

Dyeing Master

Shift In – Charge

Floor In – Charge

Supervisor

Operator

Helper

Above managerial system is must for better management. But it is very rear because all of the industries are not same in volume and not interested to main all of the class of the managerial system. For this reason, some part of the managerial system could be absent.

So, if anyone wants to get better production he or she should have to maintain the above managerial system.